3-Dimensional Services Group

The unbelievable prototyping company

Forming & Fabricating

 

 

Our forming and fabricating operations manufacture parts through stamping, laser processing, hydroforming, tube bending and waterjet cutting. Our stamping area, with presses from 20 to 7000 ton surpasses many production shops. We're well equipped to handle simple bends to complex tooling. We produce formed parts using both hydraulic and mechanical presses, as well as press brakes and shears. Our expertise in all facets of forming provides keen insight not only into prototype part development, but particularly into low-volume production runs. Our lasers—both 3 and 5 axis, can cut through thick armor plate or slice through thin sheet metal—all with amazingly tight tolerances. 3 axis laser cutting systems provide speed, accuracy and flexibility, while the 5-axis systems are ideal for cutting complex contours and shapes.

Our most robust laser boasts a 5 feet by 10 feet work envelope. We have even designed, developed and produced many of our own systems in house, including an ultra high-speed cutting system with cutting speeds up to 50,000mm per minute. And the newest member of our fabricating arsenal is a waterjet cutting system with four heads, 8 feet by 12 feet travel and 11 inches thick cutting capacity—ideal for cutting composites and fabrics, as well as metal applications. We also produce formed parts through high-definition stamping, hydroforming and tube bending. These technologies maximize a material's elongation properties which allow intricate forms and optimum material performance. Our unique hydroforming system accommodates pressures up to 60,000 psi to accomplish part development in a wide range of shapes and sizes. Our tube bending allows up to 5" OD with a 1.5 to 10" centerline radius range.

Equipment

  • 7,000 Ton Hydraulic Press with 72" x 144" Bed
  • 5,000 Ton HPM Hydraulic Press with 72" x 120" Bed
  • 3,000 Ton Williams & White Hydraulic Press with 60" x 84" Bed
  • (2) 2,000 Ton St. Lawrence Hydraulic Press with 53" x 115" Beds
  • 1,600 Ton Birdsboro Hydraulic Press with 60" x 60" x 48" Bed
  • 1,500 Ton St. Lawrence Hydraulic Press with a 108" x 192"x 96" Bed
  • 1,500 Ton Macrodyne Hydraulic Press with a 62" x 96" Bed
  • 1,200 Ton Birdsboro Hydraulic Press with 48" x 48" Bed
  • 1,200 Ton Hamilton Hot Stamping Hydraulic Press with 60" x 120" Bed
  • 1,100 Ton Williams & White Hydraulic Press with 52" x 72" Bed
  • 1,000 Ton Williams & White Hydraulic Press with 68" x 82" Bed
  • 1,000 Ton Williams & White Hydraulic Press with 28" x 30" Bed
  • 800 Ton Dake Hydraulic Press with 70" x 100" Bed
  • 750 Ton Lake Erie Hydraulic Press with 80" x 120" Bed
  • 600 Ton Lake St. Lawrence Hydraulic Press with 60" x 67" Bed
  • 600 Ton Clearing Mechanical Hydraulic Press with 108" x 72" Bed
  • (4) 600 Ton Link Hydraulic Press with 36" x 64" Beds
  • (6) 500 Ton APT Hydraulic Press with 51" x 96" x 31" Cushions
  • 500 Ton USI Mechanical Hydraulic Press with 84"x 60"x 40" Bed
  • 500 Ton Erie Hydraulic Press with 60" x 72" Bed
  • (5) 500 Ton Williams & White Hydraulic Press with 36" x 48" Beds
  • 300 Ton Danly Hydraulic Press with 72" x 48" Bed
  • 300 Ton Doyle Hydraulic Press with 60" x 60" Bed
  • 300 Ton Dake Hydraulic Press with 48" x 42" Bed
  • (2) 300 Ton H.P. Hydraulic Press with 36" x 48" Beds
  • 200 Ton Savage Hydraulic Press with 28" x 30" Bed
  • (9) 200 Ton Knuth Hydraulic Press with 27" x 48" Beds
  • 200 Ton HPM Hydraulic Press with 36" x 36" Bed
  • 200 Ton Williams & White Hydraulic Press with 48" x 72" Bed
  • 200 Ton Stamtec Mechanical Hydraulic Press with 32" x 72" Bed
  • 175 Ton Bliss Mechanical Hydraulic Press with 30" x 48" Bed
  • 150 Ton Knuth Hydraulic Press with 24" x 35" Bed
  • (3) 135 Ton Metal Muncher Hydraulic Press
  • 110 Ton Stamtec Mechanical Hydraulic Press with 24" x 36" Bed
  • 100 Ton Bliss Mechanical Hydraulic Press with 27" x 42" Bed
  • 100 Ton English & Miller Hydraulic Press with 24" x 24" Bed
  • 100 Ton Hydraulic Press with 20" x 30" Bed
  • 100 Ton MillUtensil CNC Spotting Press with 55" x 47" x 43" Bed
  • (10) 100 Ton Knuth Hydraulic Press with 24" x 36" Beds
  • (15) 100 Ton Accurpress 8' Press Brakes
  • 90 Ton Cincinatti 6' Press Brake
  • (3) 75 Ton Knuth Hydraulic Press with 20" x 32" Beds
  • 70 Ton Bliss Mechanical Hydraulic Press with 20" x 30" Bed
  • 60 Ton Greenard Hydraulic Press with 16" x 36" x 32" Bed
  • 60 Ton Stamtec Mechanical Hydraulic Press with 20" x 30" Bed
  • 60 Ton Kukil Mechanical Hydraulic Press with 18" x 28" Bed
  • (5) 60 Ton Accurpress 6' Press Brakes
  • (9) 30 Ton Enerpac C Frame Hydraulic Press
  • (2) 24 Ton Accurpress 24" Press Brakes
  • (25) 20 Ton Custom Built Red M Frame Hydraulic Press
  • (9) 12 Ton Accurpress 24" Press Brakes
  • (3) 5 - 20 Ton Custom Built Bottle Jack Press
  • (2) VSI TM25 Spin Riveters @ 1,200 RPM
  • Baltec RN 281 Spin Riveter @ 1,680 RPM
  • (2) Branson 921 ae Intelligent Actuator
  • (5) Haeger 618 Hole Popper Press
  • J.M. Montgomery Roller Press
  • ICE 58,000 psi Hydroformer
  • Ward Jet Water Jet Cutting Machine 3-axis with 4 heads and 96" x 144" Travel with 11' Thick Cap
  • NTC TLV 714 3-Axis, 5000 Watt Laser Cutting System with 84" x 168" Work Envelope
  • NTC TLV 510 3-Axis, 5000 Watt Laser Cutting System with 60" x 120" Work Envelope
  • LaserDyne 890 5-Axis, 3500 Watt Laser Cutting System with 72" x 96"x 48" Work Envelope
  • (2) NTC TLZ 510 3-Axis, 3000 Watt with Two Bed Pallet System
  • NTC TLN 510 3-Axis, 3000 Watt Fanuc
  • (8) NTC TLM 610 5-Axis, 2500 Watt PRC Laser Cutting System
  • NTC TLM 610 5-Axis, 2200 Watt PRC Laser Cutting System
  • NTC TLM 610 5-Axis, 2000 Watt PRC Laser Cutting System
  • NTC TLM 610 5-Axis, 2000 Watt Rofin Laser Cutting System
  • (3) NTC TLM 610 5-Axis, 1700 Watt Rofin Laser Cutting System
  • NTC TLV 3-Axis, 2000 Watt Laser Cutting System with 60" x 120" Work Envelope
  • Aerotech 3-Axis, 2000 Watt TCF1 & Trumpf 8000 Watt Custom Cutting/Welding Station
  • Hydroforming system with up to 60,000 psi capacity
  • Eagle CNC Tube Bender with Y-Axis assist
  • Eagle CNC Tube Bender without Y-Axis assist

© 2004 - 2009 3-Dimensional Services Group | 2547 Product Drive Rochester Hills, MI 48309 | 1-800-959-0804