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Featured Case Study

Our Case Studies

Bringing a Vision To Life at the New 6 Salon

Development Time
Three Weeks
Processes Used
3D programming, CNC machining, prototype stamping tools, laser cutting, assembly-MIG welding
Materials Used
Stainless steel
Industry
Architectural
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Sweet Success

Development Time
One Week
Processes Used
Injection molding, machining, reverse engineering, SLA
Materials Used
Aluminum, brass, plastic, stainless steel
Industry
Culinary
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Small Part, Big Challenges, Major Implications

Development Time
Three and a half weeks
Processes Used
EDM tooling, injection molding, machining, mold design, stereolithography
Materials Used
Acrylic, plastic
Industry
Automotive
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Ford Truck Dealer Display

Development Time
Five Weeks
Processes Used
Injection molding, prototype tooling, rapid prototyping, reverse engineering
Materials Used
Aluminum alloy, polycarbonate ABS plastic, silicon
Industry
Automotive
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LED Lighting Fixtures

Development Time
Four Weeks
Processes Used
Casting, CNC machining, hydroforming, injection molding, laser cutting, machining, rapid prototyping, RIM tooling, stamping, welding
Materials Used
Aluminum, carbon steel
Industry
Commercial Lighting
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Oil Flow Tester Application

Development Time
Three Weeks
Processes Used
Casting, CNC Machining, Injection Molding, Rapid Prototyping, stereolithography
Materials Used
Plastic, Silicon
Industry
Automotive
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Refrigerator Door

Development Time
Eight Weeks
Processes Used
CNC Machining, Forming, Laser Processing, Stamping, Stereolithography
Materials Used
Sheet Metal, Stainless Steel, Plastic, Polystyrene Foam
Industry
Consumer Appliance
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Ring For Charger Plate

Development Time
Two Weeks
Processes Used
CNC Machining, Electrostatic Painting, Laser Trimming, Rapid Prototyping, Stamping
Materials Used
Carbon Steel
Industry
Formal Dinnerware
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Juilliard Facia Panels

Development Time
Three Weeks
Processes Used
CNC Machining, Molding, Prototype Tooling, Rapid Prototyping
Materials Used
Epoxy Adhesives, Polymer Concrete, Polyurethane Foam
Industry
Civil Engineering
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Mini Van Table

Development Time
Two Weeks
Processes Used
Casting, Injection Molding, Laser Cutting, Machining, Stamping, Welding
Materials Used
Aluminum, Plastic, Polypropylene, Steel
Industry
Automotive
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Challenger Story

Development Time
Eight Weeks
Processes Used
CNC Machining, Injection Molding, Prototype Tooling, Laser Processing
Materials Used
Aluminum, Plastic, Polyurethane
Industry
Automotive
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Detroit Diesel

Development Time
Two Weeks
Processes Used
CNC Machining, Injection Molding, Laser Processing
Materials Used
Plastic, Rubber, Steel
Industry
Automotive
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Frame Assembly

Development Time
Twelve–Fifteen Weeks
Processes Used
CNC machining, hydroforming, laser processing, stamping
Materials Used
Steel
Industry
Automotive
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Reflex Lighting Lenses

Development Time
Six Weeks
Processes Used
Injection molding, electroforming, reflex tooling
Materials Used
Acrylic, polycarbonate
Industry
Automotive
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Banana Box Container

Development Time
Three Weeks
Processes Used
Injection molding, prototype tooling
Materials Used
Plastic, polyurethane, silicone
Industry
Packaging
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Slow Cooker Grill

Development Time
Three Weeks
Processes Used
Forming, laser processing, stamping
Materials Used
Aluminum, steel
Industry
Recreational Equipment
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SUV Lighting Lens

Development Time
Six Weeks
Processes Used
Injection molding, laser processing stamping
Materials Used
Plastic, polycarbonate
Industry
Automotive
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Tail Lamp Lens

Development Time
Four Weeks
Processes Used
Injection molding, prototype tooling
Materials Used
Acrylic, aluminum
Industry
Automotive
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Racing Car Front Nosepiece

Development Time
Two Weeks
Processes Used
CNC machining, prototype tooling
Materials Used
Carbon composites, polyurethane
Industry
Automotive
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Rear Fascia Substrate

Development Time
Four weeks (Three iterations)
Processes Used
Injection molding, laser cutting, prototype tooling
Materials Used
Plastic, polyurethane, silicone
Industry
Automotive
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Automotive Rear Tail Lamp

Development Time
Eight weeks
Processes Used
CNC machining, injection molding, prototype tooling
Materials Used
Aluminum alloy, plastic
Industry
Automotive
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Banjo Axle

Development Time
Ten weeks
Processes Used
Prototype tooling, stamping, lase cutting, machining, robotic welding
Materials Used
Basis and high strength steels
Industry
Automotive
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Portable Grill

Development Time
Three weeks
Processes Used
Stamping, casting, silicone molds to urethane parts
Materials Used
Steel, aluminum, urethane
Industry
Recreational equipment
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Automotive Rear Tail Lamp

Development Time
Six weeks
Processes Used
Prototype tooling, injection molding, plating
Materials Used
Acrylic, ABS/PC blend
Industry
Automotive
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Dishwasher

Development Time
Three weeks
Processes Used
Stamping, assembly, laser cutting, spot welding, crimping
Materials Used
Stainless steel
Industry
Consumer appliance

Ergonomic Chair

Development Time
Three weeks
Processes Used
Casting, rapid prototype models, foundry tooling
Materials Used
Aluminum, iron, urethane
Industry
Office furniture

Automotive Headlamp

Development Time
18 months; 20 design iterations; 50 components
Processes Used
Prototype tooling, injection molding, high-speed machining, assembly
Materials Used
Various
Industry
Automotive / Lighting
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Engine Mount Bracket

Development Time
Three weeks
Processes Used
Prototype tooling, stamping, laser cutting
Materials Used
High-strength, low-alloy steel
Industry
Automotive

Engine Mount Bracket

Development Time
Three weeks
Processes Used
Stamping, forming, laser cut
Materials Used
High-strength, low-alloy steel
Industry
Automotive

Garden Tractor Fender

Development Time
Four weeks
Processes Used
Prototype tooling, stamping, laser cutting, extrusion
Materials Used
Mild steel
Industry
Consumer outdoor equipment

Solvent Vent Device

Development Time
Two weeks; three design iterations
Processes Used
Prototype tooling, injection molding
Materials Used
Polycarbonate
Industry
Scientific Equipment

Speaker Bracket

Development Time
Two weeks
Processes Used
Stamping, laser cutting, extrusion, plating
Materials Used
Mild steel
Industry
Automotive

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